Gear Shaper Cutter helical and other types

Gear Shaper Cutter

 

Gear shaper cutter are especially gear cutting tools required for cutting the teeth used in the production of gear wheels.Gear shaping tools are designed to make straight, helical, spline and different profiles. External and internal gears can be produced with gear shaper cutters.Alican gear machine prefers Bohler brand materials in the gear shaper cutters it produces, and performs high quality heat treatment on the products it produces. We can apply in additional for request sharpening and size changing processes for gear shaper cutter produced with high quality grinding.

 

As a result, our company produces gear shaper cutter in straight, helical, spline and other special profiles in line with the needs  demands and uses them in the production line or also delivers them to its customers after passing the necessary measurements and controls.

 

Our gear shaperr cutter dimensions used in external and internal gear production are generally as follows:

 

Module= 1 – 16

Helix Angle B° = 0° - 45°

Pressure Angle=13° - 30°

DP= 22 – 1,5 DP

 

Example gear shaper cutter     

M=1,25  Z: 84  α=20° β °=0  Ø=108,51 mm gear shaping tool

M=1,5    Z: 68  α=20° β °=0  Ø=106,25 mm gear shaping tool

M=1,75  Z: 58  α=20° β °=0  Ø=106,42 mm gear shaping tool

M=2        Z: 50  α=15° β °=0  Ø=105,62 mm

M=2,25  Z: 45  α=15° β °=0  Ø=107,57 mm 

M=2,5    Z: 40   α=20° β °=0  Ø=107,03 mm 

M=2,75  Z: 36  α=20° β °=0  Ø=106,73 mm 

M=3        Z: 34  α=15° β °=0  Ø=110,43 mm 

M=3,5    Z: 28  α=20° β °=0  Ø=107,84 mm 

M=4        Z: 25  α=15° β °=0  Ø=111,25 mm 

M=4,5     Z: 22  α=20° β °=0  Ø=111,65 mm 

M=5        Z: 20  α=20° β °=0  Ø=114,06 mm 

M=5,5    Z: 18  α=15°  β °=0  Ø=114,46 mm 

M=6       Z: 16   α=15°  β °=0  Ø=112,87 mm 

 

Example helical gear shaper cutter

 M=1,25 Z:80   α= 20°  β °=20° / Left   Ø=109,92 mm 

M=1,5    Z:68   α= 20°  β °=25° / Right   Ø=112,75 mm

M=2        Z:45   α= 15° β °=35° / Left    Ø=115,48 mm 

M=2,5    Z:40   α=15°   β °=25° / Right   Ø=117,36 mm 

M=3       Z:25   α=20°   β °=45° / Left Ø=114,50 mm 

M=3,5    Z:22   α=15°   β °=20° / Right  Ø=91,78   mm 

M=6       Z:16   α=20°   β °=20° /  Left  Ø=119,03 mm Helical gear shaper cutter

M=7       Z:10   α=15°   β °=45° / Left  Ø=118,67 mm Helical gear shaper cutter

 

Example  DP gear shaping tools

 

Dp          α             Z              β°           Helix way            Ø

22          20°         90           X             X             107,13 mm

20          15°         78           X             X             102,63 mm

18          20°         70           X             X             102,73 mm

16          15°         64           X             X             106,02 mm

14          15°         56           X             X             106,70 mm

12          22°         50           X             X             111,78 mm

 

Example  Helical DP gear shaping tools

 

Dp          α             Z              β°           Helix way            Ø

8             20°         16           45°         Left        80,76 mm

10          20°         20           35°         Right     69,15 mm

12          15°         20           30°         Left        54,83 mm

6             20°         12           45°         Left        83,74 mm

 

 

 

Alican Gear Machine and Automotive Spare Parts (alicandisli.com.tr)

Gear shaper - Wikipedia